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Read
before you proceed! 
Read this DISCLAIMER
Before you Proceed
Any
person(s) using informations from this website constitutes
acceptance of this agreement.
Advanced electrical knowledge is REQUIRED to begin
and or complete this kiln modification
Person(s) using this information or any information
offered by this web site are fully responsible for
the transfer of this said disclaimer to any other
persons user(s) of any informations offered by this
web site.
The user(s) assumes full responsibility for the
proper interpretations and safe use of these information(s).
Informations here are Not recommended for
children under 18 years of age.
Keep products and all related products away and
out of reach from pets and children.
Improper installation, care or use of products could
result in property damage, Fire, electrocution,
blindness, serious injury or death.
Safety goggles are required during this procedure.
Avoid inhaling fumes or dust. Must use proceed with
proper ventilation. Must dress properly, wear shoes
that completely cover the foot, Full length pants
and a shirt are required during installations or
modifications.
Must wear heavy leather gloves accompanied.
Consult your physician before you proceed if you
suffer from any Breathing illnesses, bleeding disorders,
tendentious, carpotunnel or any other discomfort
before proceeding.
If problems and or discomfort result, discontinue
use and consult your physician.
Do not consume alcohol, drugs or other mind
altering substances during this procedure.
If any product defects or excessive product wear
are discovered, do not attempt to use.
In no event shall the manufacturer(s) or retailer(s)
of products used or sold on this web site be liable
for incidental or consequential damages or for any
other damages to the properties or person(s) of
the buyer and or user. The recovery for damages
resulting from any and all causes whatsoever, including,
but not limited to, misuse, negligence, or
strict product liability, will be exclusively limited
to the replacement of the product(s) with respect
to which losses or damages are claimed or to a refund
of any purchase price paid for the products. If
you wish to or have purchased products or used information(s)
from this web site and DO NOT agree and or
accept this disclaimer, DO NOT PROCEED.
Proceed and or use at your own risk.
Switch
Installation
Proceed
at your own risk. This switch (Robertshaw 5500-103
series infinite switch) is designed for 120v. It
can be purchased from any appliance parts store.
I recommend the commercial grade switches. Each
switch is to be used with one element ranging from
13ohms to 18 ohms. If your kiln holds one 5 Gallon
bucket of rock then one switch will be enough. I
have a kiln that holds 18 gallons of rock and I
have three switches on it. The temps should not
be allowed to exceed 800f. NEVER use the kiln on
or near the "high" setting. Use caution
when settings are near the "high" setting,
the kiln could lock in "high" mode and
will cause damage to your stone and possibly element(s).
Never operate your kiln near any flammable vapors
including, Glues, solvents, fuels or others . Infinite
switches produce small sparks as they "toggle"
in their operation.
The switches have a dial with numbers from 1 to
6 on them with quarter and half marks on them. The
dial settings are NOT temperature settings. For
example: You must experiment with your kiln to find
out what temperature #4 produces. It might be 375f.
Make a chart and write down the final values of
each setting. Be sure that you are allowing at least
24-36 hours for your kiln to max out at the dial
setting you have selected. Don't become tempted
to monkey with the dial when your trying to establish
final values for a dial setting. Always fire FULL
loads of material.
Read
this carefully!!!
If
you are unfamiliar with proper and safe installation
DO NOT PROCEED
1. Unplug all power before working on your kiln!
2. Mount your switch in a metal box on the side
of your kiln. Mount with good and safe clearance
from any electrical connections to the element or
switch itself.
3. Be sure switch is mounted with the "top"
indicator is facing upwards. See diagram below.
4. Use a 14 or 12 gauge cord with ground wire. The
best option is to make up a new one or remove one
from an old appliance with a ground wire still intact.
Washing machine, refrigerator, microwave ect
are suitable.
5. Wire switch as shown in the diagrams below using
quality crimp connectors. NO ELECTRICAL tape.
6. Check all connections with a multi-meter to insure
there are no "shorts" or "longs".
7. Double check your element to be sure it is in
the Ohms operating specifications of this switch
as per diagram. Do Not Use old or original elements
with this switch. They are not compatible.
8. See diagram Below for details. Please note: the
"P" connector is not used on this configuration!
9. Use proper terminal leads on all connections,
NEVER use electrical tape! NO connections should
be located inside the kiln. All connections should
be clear of any metal or conducting parts!
Operate
the kiln safely!
1.Never operate kiln on a wooden or flammable or
combustible surface.
2.Place kiln elevated on concrete blocks or metal
stand. Do NOT set directly on any floor concrete
or otherwise!
3.Keep kiln at least 20" from any walls or
other objects at all times.
4.Use cement fiberboard on near by walls for an
extra-added protection!
5.Use a "dedicated" outlet for each kiln
switch on a 15-amp breaker.
6.Never heat-treat large blocks of stone. Stones
could violently break apart. This could knock the
lid right off a kiln ejecting VERY hot Fragments,
creating a serious fire hazard!
7.Keep your kiln out of the weather, Damage to electrical
parts will result.
7.Never operate kiln with flammable fumes, liquids,
solids or vapors present.
8.Avoid heat-treating in your home or living space.
Heating rocks can produce poisonous or harmful vapors,
especially if cut on rock saw!
9.ALLWAYS WEAR A RESPIRATOR WHEN LOADING OR UNLOADING
YOUR KILN!!! DUST FROM BRICKS AND ROCKS ARE DANGEROUS
TO YOUR LUNGS!

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